Command 2000 Modifications
BUILDING MEMORY WALKAROUNDS


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Use one or two of these simple memory  walkaround throttles in place of your MRC walkaround throttle.  They will work with your Command 2000 whether it is straight from the box or has been modified for use with tethered walkarounds.
by Jim Banner
photos by the Author

 Model Rectifier Corporation's Command 2000  digital command control system can simultaneously operate up to five independent trains, each with its own throttle.  These throttles will not increase that number because the microprocessor which is at the heart of the Command 2000 system has been factory programmed to read only five throttles.  If your layout requires more than five active throttles, consider adding a second Command 2000 command station and a Y-adapter or upgrading to a system capable of reading more than five throttles.  Often the decision will depend on whether or not you are presently using a booster with your Command 2000.  If you are, then the cost of a second command station plus a Y-adapter  is probably not excessive.  If you do not have a booster, then the cost  of a second command station plus a Y-adapter plus a booster plus the resale value of your present system may well exceed the cost of a total new system capable of meeting your requirements.

If the walkaround throttles presented here cannot increase the total number of throttles, then why build them?  Three reasons come to mind - cost, independent operation, and improved low speed control.  Two of these throttles cost less than buying one MRC walkaround, yet allow two people to independently operate a train each, which a single MRC walkaround does not.  Choice of parts allows extended low speed control, enabling slow, realistic starts and stops.  The Command 2000 with or without an MRC walkaround tends to have most of its speed control range crowded into the first third of the control movement, making it difficult to avoid jack rabbit starts and stops.  A fourth reason  for building these throttles, at least for some of us,  is that they use a rotary knob rather than a slider.
 
 

Lets start off by looking at the circuit of an MRC Walkaround, shown at right.  It connects to the command station via a four wire telephone cable, which has yellow, green, red and black conductors.

The yellow wire is ground (common return) for all the circuits.

The green wire lights an LED which is on when group A is selected, off when group B is selected, and flashes when the walkaround throttle is turned off (i.e. when set 2 is selected.)

The red wire conveys throttle #5 speed information as well as direction 5, light and accessory push button data to the command station.  In the command station, there is a micrologger (analogue multiplexer plus A/D converter plus microprocessor) that reads the voltage on the red wire.  If the voltage is between 1.9 and 5.9 volts, then the micrologger  interprets it as a speed signal with 1.9 volts being stop, 5.9 volts being full speed.  If the direction 5 button is pressed, the red wire is connected directly to ground, the micrologger reads 0 volts and interprets it as "toggle*  the  direction".  If the light button is pressed,  the red wire is connected to ground via one diode, the micrologger reads 0.6 volts and interprets it as "toggle the light."  If the accessory button is pressed, the red wire is connected to ground via two diodes, the micrologger reads 1.2 volts and interprets it as "toggle the accessory."    If the walkaround is unplugged, the voltage on the red wire (at the command station end) rises to 10 volts and the micrologger interprets this as a "no action required" signal and does not change either speed or direction. 

The black wire conveys throttle #4 speed and direction 5 and group select data in much the same way.  In this way, eight functions (seven inputs and one feedback)  can be carried on just 4 wires.

*note: toggle in this sense means determine the present state of a circuit or function that has two stable states then set it to the other state.  Sort like a push-on-push-off switch.


 
We can select from the above diagram only those components that are necessary for the operation of a #4 walkaround and redraw them as at left.

 
Similarly, we can select only those components necessary for a #5 walkaround and redraw them as at right.  Looking at both these diagrams, each one has a throttle to control speed and each has three push buttons to control direction, lights and accessory.  Each walkaround even has its own LED to indicate whether it is active.  But neither walkaround has a group select push button - these walkarounds, like the MRC version, all have to operate in the same group as throttles 1 to 3 on the command station anyway.  They can of course be added if the builder so desires. 

These walkarounds each have one added component compared to the MRC type - a 2.2k resistor in series with the LED to compensate for mismatched between LED's.  If your LED's are all the same type and colour, you probably will not need these resistors.


 

A typical walkaround is shown under construction at left.  The push buttons, LED and connector are simply hot glued into a plastic box.  The small components (two diodes and a resistor) are enclosed in clear shrink tubing which protects them, insulates the connections to them, and still keeps them visible.

The 10k potentiometer can either be linear taper to give a control range much like the MRC units, or they can be 10k logarithmic taper to give an expanded low speed range.

The lower photo at left shows the front of the walkaround still with temporary markings on the push buttons.  These will be replaced with dry transfer letters brushed with Floquil Crystal Coat for protection.  The numbered knob, which uses the LED for a reference mark, gives a relative indication of speed.


 
The push buttons used in this project were salvaged from an old VCR bought for $5 at a garage sale.  One is shown at right perched on my keyboard.  These are known as "membrane" push buttons and were common in old 12 channel VCR's as channel buttons, programming buttons, etc.  What makes them ideal for this project (and why MRC used a form of membrane push buttons in their walkaround) is that their output is virtually bounce free.  "Bounce"  is when a push button makes contact more than once when you push it.  Bounce has no importance at all when you, for example, throw a switch machine.  But bounce is extremely important when dealing with a circuit that can toggle a function for every contact.  If you have this type of switch, cut off the frame connection (the part extending down the left side of the switch in the photo.)  Then choose two pins that are cater corner from one another and connect to them.  This saves having to figure out which way the connections are paired.

Although I have not tried this personally, Russ Widom tells me that ordinary push buttons with 4.7 µf capacitors wired across them work as well.  Just be sure that the negative leads of the capacitors are connected to the ground (common return) side of the pushbutton.  Although this results in a slightly higher parts count, these push buttons and capacitors are available from Radio Shack.


 
A socket for the walkaround can be made from a coupler as shown at right. It has a joint (red arrow) that can be opened by grabbing both sides and bending.

The lower photo shows an opened coupler.  The left hand half is colour coded correctly for our walkarounds.  It can be readied for use by clipping the wires in half and extending them with wires of similar colour.  Of course, the right half could also be used by extending the wires with correct colours.  Close inspection of the #4 walkaround in the blue box above will show that this is exactly what was done for that unit.

Mounting half a coupler is simply a matter of cutting a rectangular hole with a drill and small square file, then sticking it in place with lots of hot glue or epoxy


The only remaining item is a cord to connect the walkaround to the command station or a jack connected to it.  This could be an MRC cord, a made up flat cord, or a handset curly cord.  Handset cords normally come with 4 pin plugs but these are easily cut off and 6 pin plugs installed.  Just be sure when installing plugs that they are oriented properly.  Changing plugs or making up new cables will require a tool to crimp the plugs.  These tools are available from Radio Shack and other sources.  The cost of this tool should be weighed against the cost of at least four cords, one for each walkaround and a couple of spares (these are high maintenance items, whether you make them yourself of buy them from MRC.)
 


VISIT  THE OTHER PAGES IN THIS SERIES

Modifying MRC Walkarounds  An easy modification of your MRC Command 2000 Walkaround throttles will allow them to be used in pairs without interfering with one another

Modifying the Command Station   Some simple changes to the command station allow you to use two additional walkaround throttles.

Building Tethered Walkarounds   Use two of these with your modified command station to move throttles two and three elsewhere on your layout.  Optional extended low speed control is ideal for switching.

Cords and Cables  Some guidance on extension cords and installing throttle stations. 

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this page recreated 28 February 2001, last updated 02 March 2001