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July 3, 2002 Have you ever wondered who some of the pioneers of car audio were? Steven Mantz is a designer of car/home/pro audio equipment. He is famous for designing the first true high power car audio amplifiers. I thought I would post his electronic "life story" here to make others aware of his achievements in the history of car audio. So far I have a Rodek 2150i amplifier that he designed a few years ago and I just added a US Acoustics USX1000F and USX2080 to my collection. A friend of mine has a USX2150 in his VW Golf. Good stuff! Unfortunately, after installing that USX1000F amplifier in my F150 (130A alternator) my headlights are blinking to the bass beat so a 200A alternator, 2 gauge wires, and or a 1 farad capacitor are my next upgrades. Doh. Note: ZED built the US Acoustics amplifiers from apprx. 1997 to 2000. After that US Acoustics sourced their amplifiers from Korea with a different design that in my opinion sucks. ->Peter ZED
AUDIO CORPORATION 759
Cochran Street A & B, Simi Valley,
CA 93065 Telephone (805) 526-5315 Fax (805) 526-8572 e-mail zedaudio@aol.com
From: Stephen Mantz
Date: 8th
June, 2002 Dear
Peter, My
apologies that this letter has taken so
long, but business commitments rule!
Anyway here goes. I
was born in Johannesburg,
South Africa in 1951 and grew up in
a middle class suburb (cities in USA).
Lived a pretty normal childhood until
“it” happened. At the age of about
ten, I was with a childhood friend who
was born on the same day as I was and we
at his house one day when his older
brother told us to come into his bedroom
to see something. Well this “something”
was to change my life. In his bedroom he
had one of those table top tube AM
radios (FM had not arrived in South
Africa at that time), and he had removed
the internal speaker and mounted it on
the ceiling of his bedroom at the point
where two of the walls met. By turning
the volume knob on the radio he was able
to adjust the level in the loudspeaker.
I was in awe! Imagine turning a knob on
the radio and the sound came out of a
speaker 20 feet away. I had never seen
or heard this before. When
I arrived home that evening, I
immediately went to my Aunt, who lived
with us, and begged and pleaded with her
to hand over her small table top AM
radio. Well she finally gave in and I
had my prize. Now remember at this time
I had no idea what a resistor, capacitor
or tube was or did. All I knew was that
I had remove the speaker thingy and put
it as far away from the radio as I
could. By the way these tabletop radios
did not have isolation transformers in
them, instead they used high voltage
tube filaments which were wired in
series across the 220v mains supply.
Also the chassis was live if the power
cord was reversed – I found this out
the hard way. I begged, borrowed and
stole some surplus copper wire from
various sources and then proceeded to
connect the wires in the radio to the
terminals on the speaker. No soldering
iron at this time so twisting was the
order of the day. At each join I simply
used scotch tape to keep the joined wire
pieces from moving around. At this time
I had no idea what insulation tape was.
Turning on the radio for my first test
was a big disappointment. No sound came
out of the speaker. After much
frustration I finally figured out that
at each join it was not a good idea for
the speaker wires to short to each
other! Progress at last. Next test was
successful. Calling my Mom, Dad, Sister
and Nanny into my bedroom I showed them
my “sound system”. I was so proud.
Well the true engineer was now born
within me. I was soon bored with just
this one speaker and started scouring
friends houses for discarded radios and
radiograms (those things with an AM
radio and a 78RPM turntable all in one
piece of furniture – kind of looked
like the JBL Paragon speaker system).
Soon I had about seven or eight speakers
all wired up and the sound was awesome
(speaker impedance was at that time
something I was not aware existed). I
added a small 3.5 inch reel-to-reel tape
recorder to the system, (which a good
friend of my Dad had donated to my
cause) and then built a complete console
which housed the original AM radio, the
tape machine and about a dozen toggle
switches which controlled about a dozen
different coloured lights located in
strategic positions around my bedroom.
The damm place looked like a house of
ill repute by the time I had finished. I
was able to switch over the complete
speaker system from the radio to the
tape machine with a switch so I could
listen to either. At this time I was
about 12 years old and girls became a
part of my life (can’t live without
‘em you know). So my buddies and I
used to invite girls over, bring them
straight to my brothel looking bedroom
and then proceeded to demonstrate the
system and lighting – those were the
days of innocent fun. Well
progress had to be made and I heard
about a thing called an “amplifier”.
I read some books and started learning
about amplifiers. I had a friend whose
Dad owned a radio repair shop and so
with my life savings of nine bucks, I
bought the necessary parts to build a 3
watt mono amp. I had rather rudimentary
tools and so I built the first one using
pressed wood as the chassis. It worked
first time but the hum was probably
louder than the music. Further reading
brought me to the conclusion that a
metal chassis was required. Off to the
kitchen to hijack a metal tin which
housed four pounds of Bakers English
biscuits. I persuaded my Nanny to put
the biscuits in another container. The
tin was made of tin (no pun intended)
and so was pretty easy to cut. I rebuilt
the amplifier on this and it worked like
a charm. At
this time I began reading as many
technical books as I could get my hands
on. Ohm’s Law became second nature to
me. Woofers,
midrange and tweeters were soon a
well-known idea to me and stereo was my
next project. I built a 10-watt per
channel Mullard circuit, but now used
chassis bought from my friend’s radio
shop. Progressed to a 20 watt per
channel and then my interest in radio
transmitters began. My best thing to do
was to broadcast Rolling Stones (my all
time favourite band) music over the FM
band. I had three and four Kilowatt
transmitters running with a huge antenna
hanging out of my fourth floor bedroom
window (at this time we had moved into a
flat – apartment to Americans). This
was 1966 and I started to design
my own amplifiers. 1968 was the
year that I switched from tubes to solid
state amplifiers. Quad and Dynaco were
popular but were not very powerful. So I
began my quest for power. One hundred
watts per channel, one hundred and fifty
watts per channel were the order of the
day. The owner of an electronic spares
shop downtown Johannesburg became
interested in me and I was soon building
these powerful (for their day)
amplifiers for his store. Graduated
high school 1968 spent a year
working and messing around until I
started University in January of 1970.
1969 was the year in which I was
supposed to go to the army for my 9
months of compulsory military service. I
squirmed my way out of that one and this
gave me a year to really learn a lot
about amplifiers. Gave up University
after one year as they were teaching me
a lot about nothing. A friend, who
actually completed the 5 years at
University, told me that he knew less
than me after those 5 years and wished
that he could have done what I had. I
went to college to study pure
electronics. This was a four-year
course, which included 2 years of hands
on training. The first two years of
theory was breeze for me, as I already
knew this stuff from own studies. I
wanted to leave but my folks insisted
that I get “the piece of paper”.
After college the United States
Government offered me a job at the
Hartebeeshoek Space Tracking Station. I
know that you may get your tongue in a
knot trying to pronounce this Afrikaans
name so don’t even attempt it! This
was great as you worked 4 days on and
then 4 days off. The problem was that
the station was in the middle of nowhere
and the pay sucked. So I refused the
job. Then the CSIR (This organization is
like the UL/CSA/EPA all rolled into one
and they govern everything that could be
made and sold in South Africa), offered
me a position as a research engineer.
The pay was 220 bucks a month out of
which they took medical, tax and some
other deductions, which would have left
me with 160 bucks a month. “No thank
you” I said. I
took a job at a Sanyo factory repairing
the cassette machines as they came of
the production line. After 3 weeks I was
bored and started my own company. I
built mainly professional gear,
including mixing consoles, compressors,
limiters, equalizers and of course my
all time favourite, amplifiers. January
of 1972 I began the design of a
1,500-watt per channel 8 ohm home
amplifier. This took me 18 months of
work and finally in June of 1973 it was
complete. It utilized a 5.5 Kilowatt
power transformer and used thirty two,
250 watt TO-3 power transistors per
channel. This represents a total of 8
Kilowatts of output capability per
channel. The beast weighed in at
just on 91 Kilograms (220lbs). My mother
decided to nickname the amplifier “Baby”.
Baby remained it’s name until a few
years later when I replaced the twin VU
meters with twin 32 segment LED displays
and replaced the original silver front
panel with a back version. The amplifier
then had a name change to Leviathan. I
sold the amplifier just before I
immigrated to the States in 1983. So
from 1972 until I left South Africa in
1983 I built professional gear almost
exclusively. From
1971 I became in involved with
live sound re-enforcement. A friend and
I started a company which, hired out me
as the audio engineer and the equipment.
We started with smaller venues and as we
added equipment to our systems, we
progressed to larger and larger venues.
This business grew so quickly and the
fact that I traveled a lot, meant that I
neglected my small manufacturing
business. I did this for 4 years and
then decided to quit and concentrate on
the manufacturing 100%. During 1975
I was awarded a contract to install
sound equipment at the newly built
Baxter Theatre at the University of Cape
Town. Since I lived in Johannesburg,
which is 2 hours flight time from Cape
Town, I was constantly shuttling between
the two cities for the next year. It was
quite an achievement to design and
install sound systems in two adjacent
theatres. In addition I designed all the
communications gear for stage managers
to communicate with dressing rooms,
ticket office, theatre manager etc. This
took me almost one year to complete. 1976: The
most sophisticated project I undertook
was the design, manufacture and
installation of a simultaneous language
translation system in two adjacent
conference halls at the above mentioned
CSIR headquarters in the capitol city of
Pretoria. The first conference hall
housed 500 delegates and the second 120.
Each seat had a microphone and a control
panel. He/she could select any one of
four different translations of the
spoken language in addition to the
spoken language. The translation booths
each had 4 seats for the translators.
Each seat had a control box, which was
in fact a simple analog computer. This
project consumed another 9 months of
time. Late 1975 I bought my first
BMW car, a 5 series 525. Car sound had
peaked my interest in 1972 when I
fitted
a small cassette machine to my Toyota
Corona and built some small amplifiers
using a famous pair of Germanium power
transistors. (4 watt per channel was the
order of the day). The BMW was my first
real attempt at some decent sound in the
car. My home stereo was already at the
top of it’s game with open reel Teac
machines, Nakamichi cassette machines,
fancy schmancy turntable, custom
preamplifier and of course
Baby/Leviathan. I wanted more power than
the measly 4 watts and so I resorted to
some early Pioneer amps, which delivered
a true 18 watts per channel. Subwoofers
in a car were still down the road and so
6x9’s on the rear deck and 6” co-ax’s
in the front doors along with Pioneer
TS3 tweeters were quickly installed in
the BMW. A highly modified Teac car
cassette machine was added and the
highlight of the system was a 5 band
graphic equalizer with a homebuilt Dolby
type B noise reduction preamplifier. At
that time Dolby was not available in car
cassette machines. 1978
and I sold the 525 and bought the new 7
series BMW, a 728. Again subs were not
around but Dolby cassette machines were.
I again built a custom preamplifier for
the centre dash. This had 14 band
graphic equalizer, volume, fader and
balance controls. I had begun building
car amps for the home market by this
time under the name “Titan” I built
two versions, a 60w/ch and a 100w/ch.
They sold like hot cakes, as there was
nothing remotely close. The only imports
were the Sanyo, Jenzen and Fosgate
amplifiers. They were much more
expensive due to the 45% import duty.
One year later I traded up to the 733i
and simply transferred the system over
but added more powerful amplifiers at
200 watts per channel (at that time an
unheard of item anywhere in the world). 1980
brought me to America to see my first
CES show in Chicago. This was indeed an
eye opener for me to see so much gear
all in one place. A funny thing
happened, I met an old acquaintance at
the Visonik booth. He had lived in South
Africa and came to the USA in 1977.
We got to talking about car sound and he
was really amazed at what I was doing
back home. He told me that he wanted to
leave Visonik and start his own company.
A few trips back and for from SA to the
USA and I began manufacturing car
amplifiers under the name of Hifonics.
This name was not a really high-end
sounding name after all and so I sat
down one Saturday at the factory and put
a little thought into it. I had a
professional line of amplifiers on the
local market and instead of model
numbers, I gave them names. My 800, watt
pro amp was called “Cyclops”. The
half power version was called; you
guessed it “Son of Cyclops”. So out
came the Greek, Nordic and whichever
other ancient culture I could think of
and I wrote a whole bunch of names down.
This is when Vulcan, Odin and Thor were
“born”. These were the first three
amplifiers, which I built for Hifonics.
40w/ch, 60w/ch and 100w/ch were their
power ratings. On
arriving in the USA in August 1983
we began a small manufacturing company
– Zed Audio. We started building the
second generation of these first three
amplifiers and added the fourth called
Zeus. Zeus started out as a 200w/ch and
when Zed ceased manufacturing for Hifonics
in 1994 it was a 350w/ch. Zed and
Hifonics
started growing like wild fires since we
were producing equipmemt which was ahead
of it’s time. At the January CES in
Las Vegas I used my then new BMW 735I
which I had brought with me from South
Africa, to show off the Hifonics
equipment. It was a hit. Two 12”
Becker subs, a host of Dynaudio midrange
and tweeters and of course 5 Zeus
amplifiers. For this car I had made a
new preamplifier (which I still have
today after I sold the car) which
sported a 14-band equalizer, 4 channel
10 segment LED displays, Volume and
fader controls and a DBX unit. I always
preferred cassettes to CDs as I wanted
to record my own music especially that
from my vinyl collection. I used I
highly modified Pioneer KEX70 head unit
and later switched to a Clarion. The
noise performance with DBX was pretty
close to that of CDs. We
began building for Autotek
in 1985, then Rodek,
then Lanzar in 1988. Also built
some high end amplifiers for Alphasonik
in the mid eighties. Built for Planet
Audio/Boss from 1997 to 2000. ESX was
conceived in 1996 and we built
only one run for them and then they went
belly up. The amps I designed for ESX
were way too advanced for the car stereo
market. Crunch
was built in the early nineties. These
were really bulletproof amps. Built
Cadence amps for about a year in the mid
nineties but that did not work out at
all. We built the first Nakamichi
car amps in 1998 and we still
build their present production. We do
not build for those above-mentioned
companies anymore as they have either
gone bankrupt or have their stuff made
in the Far East. During
the nineties we built high end home
amplifiers for Harman Kardon. These were
4 channel THX certified units. Polk
was one of our customers and we built
home theatre 7 channel amps for them.
They have since moved their
manufacturing all to Mexico as it is so
cheap there. At
the present I have moved away from car
stereo and build specialized home and
professional equipment. Basically
all the knowledge I have in designing
equipment is self-taught. I read a
tremendous volume of technical stuff and
I have gone back to my roots – tube
amplifiers. Sidenote: July 2002 Steven is busy working on pre-production models of two different amplifiers for DDAudio http://www.ddaudio.at/ (Austria) and www.ddaudio.com in the US right now. The two amps are the DD9501 (1589.00Euro) and the DD3501 (799.00Euro), conservatively rated 2200wrms and 1500wrms respectively into 2 ohms @ 12 volts. Capable of up to 17.9 volts DC input for those who crank up their alternators for SPL competition. There is no pricing or other detailed information available as the amps haven't officially gone into full-scale production just yet. From ~1997-2000 ZED built car audio amplifiers for US Acoustics ranging from 2x50wrms to the USX1000F with 1000wrms output. Good stuff. Unfortunately the new ones are an inferior Korean design/construction. |
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