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Past, Present, and Future
| 1964 - automotive birth |
Bluebell was the 100th before the last Willys Utility Wagon made in the Toledo, Ohio Kaiser assembly plant. The engine was the strange-yet-modern OHC (overhead cam) Tornado 230 inline 6. This was an advanced engine for its day using a ‘crossflow’ head design. Paul Barry of Willys America has a good description of this engine in his catalogue along with tips on how to improve some of the problem areas. |
1964-1994
automotive career |
Bought as a 1965 model, Bluebell spent most of her life on a ranch in Montana. She probably had dozens of drivers judging by the simple instructions on gearbox use crudely painted on the dash. She was brought to Vancouver Island by an old ranch hand who had retired and was given the vehicle on his departure. Apparently, he drove her all the way up to Canada in 4 wheel drive. |
| 1994-1996 |
Purchased by a Vancouver Island family man, his wife eventually insisted the vehicle was not safe for their children and had to be replaced. |
| 1996 |
We saw the vehicle sitting with a "For Sale" sign just outside the town of Duncan (originally known as "Drunken") in the summer of 1996. We agreed to pay the vendor's full price of $1700, providing that he would drive it to our house in Vancouver for cash payment. To my surprise, he arrived at our front door the very next weekend. |
1997
automotive retirement |
I commuted to work in the vehicle, which was both admired and laughed at by my students (I was a High School Science teacher for 27 years). That year, I did the following work:
- rebuilt OEM brakes, new brake lines and master cylinder
- rebuilt the T90 transmission
- rebuilt the emergency hand brake (drum on the back of the transfer case)
- reupholstered the two original front seats with OEM material. The seat-backs had to be rewelded and strengthened. This was expensive.
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1998-2004
automotive exile |
Bluebell spent the next 7 years on a remote damp island on the British Columbia coast ferrying around family members. In autumn 2004, we brought the vehicle back to Vancouver, she was looking a bit sad and had lost her reliability. |
2005
automotive rebirth-family planning |
Upgrading and repairing were planned. We decided not to do a full (very expensive) restoration as this would render the truck less useful to the family. I decided to upgrade for safety and utility; appearance was secondary.
As mentioned, we had been driving our Willys for years in a rural area where modern performance is not required. The ladies in the family found the driving experience challenging, to say the least. My daughter always mentioned that she could either brake or steer old Bluebell at any moment, but not both at the same time. The original drum brakes have been 'rebuilt' but you needed a strong back to bring the vehicle to a stop in as least as short a distance as a 747. The steering was slow and very heavy (about 4 1/4 turns lock to lock that seemed like 10 turns) and I finally concluded that the old girl had turned out to be largely beyond the ability of the Family Females*. The decision to upgrade the steering was easy to make as it was either upgrade or find a more Lady-friendly vehicle.
An additional problem involved the lap belts that were all from different cars and of course not 3-point. The local Constabulary has stepped up its seat belt checks and even the Americans have a "click it or ticket" campaign south of us in Washington State. Up here in Canada, it is only a matter of time before retro-fitting seat belts will be manditory in all old vehicles. So, proper modern seat belts were in order for upgrading old Bluebell.
After reminding my wife that I don't smoke, cheat on her, play golf, vacation in the south of France or gamble and have a modest alcohol consumption, "we" decided to spend some money... |
2006-2008
The work continues |
By summer 2008, both steering and brakes have been upgraded, seat belts installed and body work will have been completed. The next step will be the replacement of tail light units with new 54 LED bright lights and the addition of a 3rd brake light |
2009
automotive stagnation |
Disaster strikes!
During the Great Snows of 2009, we returned home from holiday to find several tons of wet snow had crushed the Tarp-garage covering Bluebell. After hours of careful shoveling it was thankfully clear that only minor damage had befallen the old girl. The gunwale on the passenger side roof was badly scuffed and there was a large dent in the roof. $250 of body work by wonderful Ron King of King's Autobody and all was repaired. |
2010-2011
work resumes |
The ignition system was successfully converted to the Ford distributorless (EDIS-6) system using a MegaJolt Lite Junior controller (engine runs much smoother with no pinging); valve stem seals replaced to control excess oil getting into the combustion chambers (allowing a chance to pass Aircare); the Koenig's winch drum brake installed; new suspension springs and shocks installed. Finally, Bluebell passed Aircare and can now be licenced for more than a few days at a time. |
2012
Drive the Willys! |
After 16 years, the broken fuel gauge finally was replaced and made compatible with the GM fuel level sender unit. No more running out of gas!
3 months insurance, at last, allows Bluebell to be driven regularly.
The broken one-piece windshield was replaced with the older design, two pieces. |
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To Restore or RestoMod, that is the question.
People can become very agitated when you suggest "modifying" a Willys. To some, your '56 Willys wagon is a temple of (perfect) design that should not be changed under any circumstances.
Others see an old Willys or Model A Ford, for that matter, as a platform for possible update and improvement in design.
Personally, so long as the majority of the character of the vehicle is maintained and the owner is enjoying the vehicle, I feel the distinction between restoration and reasonable modification is not important. Were there only a handful of Willys wagons, as in the case of a Bugatti Atlantic, Tatra Type 77, Tucker or Stanley Steamer, then the argument of leaving the vehicle as it left the factory would make sense. No one, I hope, would ever consider painting a different hairstyle on the Mona Lisa, or adding trousers to The David. Michelangelo's 500 year old work might look better if David's hand were in better proportion... but would the work be improved? Just imagine the legitimate outcry if a tourist friendly 'helipad' were added to the Eiffel Tower or Statue of Liberty!
On the other hand, adding double glazing to an old building, no matter how architecturally unique or adding a little silicone padding to a flat chest (male or female), might be acceptable to many. Certainly adding front disc brakes and shoulder seat belts to an old Willys seems harmless and, indeed, sensible. Besides in a few years, almost all truly restored but unupdated Willys vehicles will be in museums or hidden in garages for 364 days of each year.
In the end, these are simple practical machines, made in relatively large numbers, to serve people's needs. So, do what pleases you and above all, enjoy your Willys. |
(remain) "All stock or stay at home"
This statement appeared on the WillysTech forum in 2011 and is an automotive version of: “My country, love it or leave it”. Such provocative, intolerant statements continue to demand a response:
One can't help wondering how many people who disdain updates in vehicles, buildings and designs in general are "all stock" themselves. It seems as illogical to refuse available improvements in automotive design as to refuse a dose of clot-avoiding Heparin or refuse improved insulation in an old building. No doubt the next decades will see an explosion in movement toward a cyborg-style enhancement for many disabilities. Here is a list of the physical plant restomods to which I am willing to admit, in chronological order:
1947 - fleshy end of "willy" amputated for controversial cultural and health reasons. Whether performance of the remaining protuberance was enhance or detracted from, is a matter of opinion. This piece of dual function equipment was used for osmo-regulation (water voiding) alone, for too long... The discovery of the equipment’s second function occurred at some point post-pubescence - what a discovery it was! Better, in fact than discovering your Willys has an overdrive but no control lever!!!
1958 - appendix ripped from abdomen. No discernable decrease in gut performance was evidenced judging from the fantastic fuel consumption demonstrated at family get-togethers. Aversion to vegetables, save the noble Brussels Sprout, may be a result of the appendectomy - but less may be more.
1959 - tonsils disconnected and removed. No known effect. No Hay Fever or other Aircare problems have presented themselves.
1959 to 2008 - 'norths and souths' drilled & filled with various Hg/Ag amalgams & resins. Have resisted all Dentist overtures to replace OEM teeth with more modern upgrades. Originals which are actually a second factory (installed in the field) set, function beautifully although they have developed a certain "patina".
1960 - corrective lenses (aka spectacles) gave a more studious appearance although evidence of academic success remained largely lacking. Photos show a proclivity to Buddy Holly and John Lennon influences among others.
1962 to present - various 'additives' have been allowed to creep into fuel, including caffeine, alcohol, beta blockers, statins etc. A number of E50 additives (aka whiskeys) may have damaged tubing on several 'off (the straight & narrow) road' occasions. E50 ingestion may well have caused regurgitation plus general pan-system damage. While these additives may have detrimental effects on various systems, they do have positive effects too, while purists would disagree.
True 'Restoration' of the physical plant, as originally designed, would involve removal of all additives. However, ECU (Encephalon control unit) may well now require regular additives from smooth function.
The future will likely see updated ocular lenses and perhaps hearing enhancements as well as improved knees or hips - perhaps a stent or two - only time will tell. One thing is sure, however, without 'Restomoding' of this body, I would indeed "stay home" perhaps as much as a stock Model T Ford or (not-pleasant-to-drive-for-many) un-updated Willys wagon.
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| Project Upgrade 2006-2008 (Budget $9k) |
Completed |
Completion Date |
Cost** |
Running Total $ |
| 1 |
Steering Upgrade |
√ |
June 2006 |
$1015 |
$1015 |
| 2 |
3-Point Seat Belts |
√ |
Aug 2006 |
$250 |
$1265 |
| 3 |
Modify Aircleaner |
√ |
Aug 2007 |
$0 |
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| 4 |
Body Work: Rust Removal |
√ |
June 2006 |
$2500 |
$3765 |
| 5 |
Body Work: 2 tone paint |
√ |
Jan 2007 |
$4000 |
$7765 |
| 6 |
Body Work: Glass |
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$28 |
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| 7 |
Body Work: Rubber |
√ |
Mar 2007 |
$80 |
$7845 |
| 8 |
Body Work: Chrome |
√ |
Mar 2007 |
$100 |
$7945 |
| 9 |
Brake Upgrade |
√ |
July 2008 |
$880 |
$8825 |
| 10 |
Recore radiator |
√ |
Sept 2007 |
$250 |
$9075 |
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| 11 |
"Collector Car" Status * |
cancelled |
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| Additional projects (that require new budgets) |
| 12 |
Ignition updated to Ford EDIS-6 MegaJolt system |
√ |
Oct 2010 |
$250 |
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| 13 |
Winch: repair brake |
√ |
Mar 2011 |
$130 |
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| 14 |
replace valve guide seals |
√ |
June 2011 |
$60 |
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| 15 |
replace springs and shocks |
√ |
Oct 2011 |
$1100 |
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| 16 |
Update to GM fuel tank sender |
√ |
May 2012 |
$50 |
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| 17 |
Update to LED tail lights |
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| 18 |
Relocate battery |
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| 19 |
Update to external rear swing-mount spare tire |
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| 20 |
Custom work (Vinyl fabric sliding sunroof; windshield washers; pinstriping/flames?) |
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| 21 |
Repower with Mercedes diesel or hybrid or ? |
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Cost** A word of advice to the wise family Willys repairman or restorer: "Bravely declare costs and take the consequences like a man!"
Dr. Vern at <www.vernco.com/id430.htm>has a wonderfully in-depth, enjoyable if not tongue-in-cheek explanation of multiple ways for any full-blooded, testosterone-soaked man to fool his Lady. While I sympathize with Vern's sentiment, I feel compelled to warn any young man that might be tempted to put Vern's prose into action. Think very carefully!
If this were 1908 or 1608 or more likely 108 BC, any man of means could secretly outfit his 'chariot' with razor-sharp wheel spiners (as in "Ben Hur") or perhaps repower with a new team of high performance black Arabian Stallions. His wife (or wives), upon discovering the excessive expenditure, would never have uttered a word of complaint - but here, trapped in the 21st century in a western country, pulling the wool over spousal eyes is surely total folly - folly with consequences.
Most men over 40 (all of them over 60) who are still married to their first wives, well know that it is practically impossible to hide automotive (or any other) indiscretions from their spouses for long. Accordingly, I have posted (almost all) project costs that, as of late 2007, were amazingly on budget. By mid 2008 however, the total has gone over budget by a measly $75 with tail-light repair/update not finished. My family has been briefed on how very proud they are of my fiscal responsibility. Compared to many people and most governments, I am restraint and thrift personified.
Collector Car Status*. Up here in BC, the province- run auto insurance system has a special category for 25+ year old vehicles in very good original condition. This "Collector Car Policy" costs about 1/3 to 1/2 the usual amount (about $350 per year). Restrictions apply so that you can't use the vehicle to drive to or from work or school and the vehicle must be essentially, except for safety improvements, stock. The vehicle must pass "aircare" once and is exempt from then on. Since we failed the emissions test miserably a few years back and installed a tilt steering column, arguably a cosmetic not a safety improvement, we might not be eligible. Also, with the vehicle only being driven a dozen times per year, it would be about the same cost to simply get "day permits" at $27 each. Of course, there are no restrictions on auto upgrades and no "aircare" required for "day permits". So no 'Collector Car' Status for Bluebell. |
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| *The Family Females would like to point out that it is not our female-ness, but our shortness that causes problems when driving our beloved Bluebell! |
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