I use Estes model rocket kits
so the first thing we want to do is select a rocket were comfortable with.
Consider things like Skill Level, Supplies needed, right on down to storing
the finished product.
Once you have a good kit, you
need to find a place to build it. Pick a low (better yet, no) traffic area
with lots of light and a clean flat surface. You will need ventilation if
painting or using certain glues (read all product warnings before use).
Open up your kit and find the
supplies list with the instructions. Check to see you have all the tools you
will need and that all the pieces of the model made it and are in good shape.
You don't want to run into any missing pieces in the middle of building.
Find your engine
mount tube and measure out for your engine hook. The measures you need will be
in your instruction sheets (Which are real easy to follow). Not to hard to do.
Make a small cut on the line indicated to insert the engine hook (most are
about 2.5'' or 64 mm).
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A ) |
Make a small
cut in the motor tube to accept the smaller upper clip end. |
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B ) |
Insert the clip
in the hole and align so it's strait and flat against the tube. |
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C ) |
Slide the back
ring over the clip to the specified mark and glue. |
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D ) |
Slide the front
ring over the clip and glue. |
Now you will need
to put on the engine holder ring or the centering ring to finish the engine
mount assembly. The engine holder ring will slide very tightly over the engine
tube and secure the engine hook. The centering rings are used with large
diameter body tubes and are flat cardboard-wood rings that slide over the
engine tube. This allows the mount to be installed in large dia. body tubes.
The engine hook may need to be secured with tape wrapped around the engine
tube.
Set the engine mount up to dry
and grab your balsa fins. If you have plastic fins or fin assembly you will
still need to get them ready. For balsa you can cut them from the sheet with a
exacto knife (Don't just break them out or you my break the fin). Sand them
down evenly but make sure you keep the root edge straight so it will sit up
tight against the body tube. I like to shape the edges of my fins so they are
more streamline and realistic looking (not the root edge). You can do this by
hand or you could use a sanding block or just lay the sand paper on a flat
surface securely and move the fin over it. Which ever you do, it is important
to go slow, keep the fin from bending and make sure your even all the way
around. For plastic fins you should use your knife to remove all the casting
ridges and bumps but be careful not to remove any detail from them.
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A )
Put a Sharp angle on the trailing edge of the fin. Make it even on both
sides
B ) Round the front edge of the fin. This is important for the realism of
the finished rocket.
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| * Root Edge
must be left flat so it can join to the body tube nice and solid. |
| * Green
area OK to round. Red area do NOT |
Set the fins aside and get your
engine mount. Make sure it is mostly dry and get set to insert it into the
body tube. I like to get some glue just a little way in the body tube so it
will roll up in front of the engine holder ring when you insert it and dry
into a solid edge. This prevents the motor from launching up the tube and
destroying the rocket. Now slide it in so the engine tube is flush with the
body tube (the hook should still be extending out).

The body tub will have slots in
it where the fins should go or you will find a fin marking guide to cut out on
the instructions somewhere. If you use this guide you will need to tape it in
place as per the instructions and mark the fin alignment lines on. Use a door
frame to get a strait line drawn on the body tube for the fins and the launch
lug.
Once the lines are in place you
can get the first fin ready to glue on. I use a flexible tacky glue and find
that my fins take more abuse this way because they flex instead of snapping
off. Put some glue on the root edge of the fin and press it into place on one
of the guide lines or push it into the slot. Once they dry a little you can
put the others on and line up them up the same way as before. If your
instructions have a alignment guide you should really use it to get your fins
strait.
Now let your fins dry. I have
an old wine bottle I use to support my rockets (nose down) while I work on
them. Make sure your rocket is strait up and down or the fins might sag before
they set. Now would be a good time to put on the launch lug so it dries at the
same time as the fins. While you wait for these to dry you can find the shock
cord mount in the instructions and cut it out.
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When you lay the shock cord onto the paper mount, make sure it is angled
to prevent it from layering onto itself when you fold it up. Make it as
thin as possible. |
Mount the cord in the mount and
glue and fold it as per the instructions. I like to round it a little while
it's still wet so it dries shaped to the inside of the body tube. You'll find
that it offers less resistance if it has the curve already on it as opposed to
being flat. You can also cut out the decals now and prepare the parachute.
Ok, the fins are dry and ready
to finish off. You need to run a glue fillet where the fin meets the body tube
all the way around each fin and the launch lug. This is very important as this
is what gives the fin its strength.
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Use you finger tip to run over the glue to smooth it out evenly. This goes
for the launch lug as well. Let this dry and start thinking about paint if
you need to paint your rocket. Glue in the shock cord. Remember to put it
in far enough so the nose cone can fit in the body tube when your done. |
Mask off the nose cone just
below the seat or the smaller dia. ring that will set down on the body tube. I
like to tape a piece of string in the masked end and hang the nose cone upside
down from a popcycle stick. This makes it easy to suspend for painting and
easy to move without touching.
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A
) String to suspend nose while you paint it and while it dries.
B ) Mask off this area of the nose back to the string.
C ) Leave a small ring unmasked for painting so the white of the nose
doesn't show when it's seated in the rocket. |
I like to mask off the business
end of the rocket before painting and the engine clip (I keep it metal).
Paint. What ever color makes you happy. Make sure you have lots of ventilation and
don't over-spray on stuff. EEEEyikes Wow, Nice paint job. Lets get
this thing finished and flying. Get a fishing swivel and string your parachute
lines through the eye and attach the clip to the nose cone. The swivel will
allow the chute to spin with out twisting up the lines and to be easily
removable. Tie the shock cord onto the nose cone (nice if you have another
swivel) and that's it. Apply the decals or not if you just can't wait to fly.
One last thing to do and it's
the thing I forget to do every time and end up kicking myself for. Take a
picture...If you do you'll probably have that rocket for ever in mint
condition but if you don't get a photo you can kiss that baby good-bye.
Missing in action or mangled in a spectacular crash, gone with no record of
it. All you have is the instructions and the bag it came in.... and all the
balsa scrapes.......And the plastic trimmings........and well you know.
Read the instructions on how to
load the motor and how to put the igniter in, also check How They Work from
the menu below. Packing the parachute will be covered in the instructions as
well. Good luck, Have fun, and Keep building.
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