Voxwagen
5-speed Transmission
My fading memory
of the original 4-speed that came in the Fox wagon is that it was
barely adequate. It was work to drive. The car had to be driven hard to
get out of the way of modern traffic. The intentionally under powered
engine made the use of long gearing in the transmission necessary. The
restrictive exhaust, small valves, small throttle body produced a
fairly torquey engine that was pretty unhappy revving above about 4000
rpm. The Fox 4-speed lowers the engine
speed by over 50 per cent as it is shifted from 1st to 2nd. The engine
speed
after the shift was too low to be near the narrow power band. The car
always
seemed to be straining when driven in anything but the most
conservative
way (A luxury seldom afforded when driving in the city.). An
unsatisfactory
arrangement for a spirited drive.
Gear Ratios of
the Fox Four Speed. Type 014. Code PW.
This is one of the widest ratio transmissions VW produced. For
comparison the ratios of the 1981 Rabbit GP transmission are shown.
This comparison is to give a sense of where VW placed the Fox on its
performance scale.
|
Fox 4
PW
|
Rabbit 3+E
GP
|
| 1st
Gear |
3.45
|
3.45
|
| 2 |
1.70
|
1.75
|
| 3 |
1.06
|
1.06
|
| 4 |
.78
|
.71
|
| FD |
3.89
|
3.89
|
I could see great
potential in the Fox I was certain that replacing the 4-speed
transmission with a
5-speed would help realize this potential. With the extra gear, part of
the
big hole in the 1-2 shift could be filled in which would improve the
drivability
of the car. The transmission would need to change as engine performance
improvements
were made.
Fortunately there are a number of possible transmissions to swap into
the Fox. The Quantum, Audi 4000 and and some Foxes came with the type
013 5 speed transmission.
I had only had the car about 4 months when I decided that this
modification must be done. Being new to the world of the Fox, I was
quite convinced that all parts that fit a Fox were rare. As well, I was
in a hurry to make the car more enjoyable.
This meant that I grabbed the first transmission that came along. A
Fox 5-speed.
|
Fox 4
PW
|
Fox
5
PSA |
| 1st Gear |
3.45
|
3.45 |
| 2 |
1.70
|
1.79 |
| 3 |
1.06
|
1.13 |
| 4 |
.78
|
.83 |
| 5 |
NA
|
.68 |
| FD |
3.89
|
4.11 |
The biggest difference
between the two transmissions is the shorter final drive in the
5-speed. This moves the car through the gears faster. The slightly
closer gears make it easier to drive in the power band. The engine is
not over revving in a one gear
only to be straining in the next. The car does not need to be driven as
hard
to perform at the same level.
I wanted to compare the Fox 5-speed to other VW transmissions and could
not find one with similar gears. The Golf and Jetta of the late 80's
used an AOP code transmission.
|
Fox 4
PW
|
Fox
5
PSA |
GOLF
AOP
|
| 1 |
3.45
|
3.45 |
3.45 |
| 2 |
1.70
|
1.79 |
1.94 |
| 3 |
1.06
|
1.13 |
1.37 |
| 4 |
.78
|
.83 |
1.03
|
| 5 |
NA
|
.68 |
.75 |
| FD |
3.89
|
4.11 |
3.94 |
Clearly the engineers did
not have performance in mind when they selected the gears in the Fox
5-speed.
Of the transmissions available for the Fox the one with the closest
ratios is the Code 2P from an Audi 4000.
|
Fox 4
PW
|
Fox
5
PSA |
GOLF
AOP
|
Audi 4000
2P
|
| 1 |
3.45
|
3.45 |
3.45 |
3.45
|
| 2 |
1.70
|
1.79 |
1.94 |
1.94
|
| 3 |
1.06
|
1.13 |
1.29 |
1.29
|
| 4 |
.78
|
.83 |
.91 |
.97
|
| 5 |
NA
|
.68 |
.71 |
.80
|
| FD |
3.89
|
4.11 |
3.89 |
4.11
|
The close ratio
transmission is hardly a close ratio gear box at all. Its numbers are
very close to
the "regular" transmission used in Golfs and Jettas.
A transmission that is sought after by Fox owners seeking to improve
their
drive is a 9Q that was found in the Quantum Turbo Diesel.
|
Fox 4
PW
|
Fox
5
PSA |
GOLF
AOP
|
Audi 4000
2P
|
QTD
3M/9Q
|
| 1 |
3.45
|
3.45 |
3.45 |
3.45
|
3.45
|
| 2 |
1.70
|
1.79 |
1.94 |
1.94
|
1.94
|
| 3 |
1.06
|
1.13 |
1.29 |
1.29
|
1.29
|
| 4 |
.78
|
.83 |
.91 |
.97
|
.91
|
| 5 |
NA
|
.68 |
.71 |
.80
|
.73
|
| FD |
3.89
|
4.11 |
3.89 |
4.11
|
4.11
|
The relatively tight gears
1-3
plus the longer 4th and 5th offer the promise the combination of snappy
acceleration
with lower revs and better economy at highway cruising speeds.
Perhaps the transmission with the greatest performance reputation is
the Code 2H from the 1983 GTi.
|
Fox 4
PW
|
Fox
5
PSA |
GOLF
AOP
|
Audi 4000
2P
|
QTD
3M/9Q
|
GTi
2H
|
| 1 |
3.45
|
3.45 |
3.45 |
3.45
|
3.45
|
3.45
|
| 2 |
1.70
|
1.79 |
1.94 |
1.94
|
1.94
|
2.12
|
| 3 |
1.06
|
1.13 |
1.29 |
1.29
|
1.29
|
1.44
|
| 4 |
.78
|
.83 |
.91 |
.97
|
.91
|
1.13
|
| 5 |
NA
|
.68 |
.71 |
.80
|
.73
|
.91
|
| FD |
3.89
|
4.11 |
3.89 |
4.11
|
4.11
|
3.94
|
Another transmission that I
was interested in looking at is the DHW used in the 1.8t front wheel
drive Passats and A4s in 1997 and 1998. The motor in these cars was
mounted longitudinally as well, leading to idle if expensive
speculation that the transmission
could be made to fit. The reason for this speculation is that Quaife
makes
a Limited Slip Differential for the DHW, and eventually I would like to
have LSD in the Fox.
|
Fox 4
PW
|
Fox
5
PSA |
GOLF
AOP
|
Audi 4000
2P
|
QTD
3M/9Q
|
GTi
2H
|
Audi A4
DHW
|
| 1 |
3.45
|
3.45 |
3.45 |
3.45
|
3.45
|
3.45
|
3.779
|
| 2 |
1.70
|
1.79 |
1.94 |
1.94
|
1.94
|
2.12
|
2.176
|
| 3 |
1.06
|
1.13 |
1.29 |
1.29
|
1.29
|
1.44
|
1.429
|
| 4 |
.78
|
.83 |
.91 |
.97
|
.91
|
1.13
|
1.029
|
| 5 |
NA
|
.68 |
.71 |
.80
|
.73
|
.91
|
.838
|
| FD |
3.89
|
4.11 |
3.89 |
4.11
|
4.11
|
3.94
|
3.89
|
It may not fit. It is
hydraulically operated. It would be a PITA to fit. It does have an LSD
available. Tempting.
There is an 014 (4-speed) box with tighter gears than any of the 013
(5-speed)
transmissions. It was used in the early Audi Foxes, code ZV/ZS.
|
Fox 4
PW
|
Fox
5
PSA |
GOLF
AOP
|
Audi 4000
2P
|
QTD
3M/9Q
|
GTi
2H
|
Audi A4
DHW
|
Audi Fox
ZV/ZS
|
| 1 |
3.45
|
3.45 |
3.45 |
3.45
|
3.45
|
3.45
|
3.779
|
3.45
|
| 2 |
1.70
|
1.79 |
1.94 |
1.94
|
1.94
|
2.12
|
2.176
|
2.06
|
| 3 |
1.06
|
1.13 |
1.29 |
1.29
|
1.29
|
1.44
|
1.429
|
1.37
|
| 4 |
.78
|
.83 |
.91 |
.97
|
.91
|
1.13
|
1.029
|
.97
|
| 5 |
NA
|
.68 |
.71 |
.80
|
.73
|
.91
|
.838
|
NA
|
| FD |
3.89
|
4.11 |
3.89 |
4.11
|
4.11
|
3.94
|
3.89
|
3.98
|
Here are another couple
of ways to look at the transmissions.
RPM
Percentage Drop
|
PW
|
PSA |
AOP
|
2P |
9Q
|
2H
|
DHW
|
ZV
|
| 1-2 |
50.7
|
48.1 |
43.8
|
43.8 |
43.8
|
38.6 |
42.4
|
40.1
|
| 2-3 |
37.7
|
36.9 |
33.5
|
33.5 |
33.5
|
32.1 |
34.3
|
33.5
|
| 3-4 |
26.4
|
26.5 |
29.5
|
24.8 |
29.5
|
21.5 |
28.0
|
29.2
|
| 4-5 |
NA
|
18.1 |
22.0
|
17.5 |
19.8
|
19.5 |
18.6
|
NA
|
RPM Drop (RPM After Shift @ 6000)
|
PW
|
PSA |
AOP
|
2P
|
9Q
|
2H |
DHW
|
ZV
|
| 1-2 |
3042
(2958)
|
2886
(3114)
|
2628
(3372)
|
2628
(3372)
|
2628
(3372)
|
2316
(3684)
|
2544
(3456)
|
2406
(3594)
|
| 2-3 |
2022
(3978)
|
2214
(3786)
|
2010
(3990)
|
2010
(3990)
|
2010
(3990)
|
1926
(4074)
|
2058
(3942)
|
2010
(3990)
|
| 3-4 |
1584
(4416)
|
1590
(4410)
|
1770
(4230)
|
1488
(4512)
|
1770
(4230)
|
1290
(4710)
|
1680
(4320)
|
1752
(4248)
|
| 4-5 |
NA
|
1020
(4980)
|
1320
(4680)
|
1050
(4950)
|
1188
(4812)
|
1170
(4830)
|
1116
(4884)
|
NA
|
I plugged the gears and
horsepower numbers from my first dyno run into a shift point calculator
and came up with these numbers.
Shift Point
with Same HP Before and After Shift
|
PW
|
PSA |
AOP
|
2P
|
9Q
|
2H |
DHW
|
ZV
|
| 1-2 |
Out of
Range
|
Out
of
Range
|
6402
|
6402
|
6402
|
6184
|
6339
|
6254
|
| 2-3 |
6134
|
6099
|
6016
|
6016
|
6016
|
5999
|
6053
|
6000
|
| 3-4 |
5912
|
5922
|
5954
|
5852
|
5951
|
5798
|
5902
|
5932
|
Maximum Area Under HP Curve
|
PW
|
PSA |
AOP
|
2P
|
9Q
|
2H |
DHW
|
ZV
|
| 1-2 |
6494
|
6495
|
6500
|
6500
|
6500
|
6493
|
6495
|
6497
|
| 2-3 |
6495
|
6495
|
6497
|
6497
|
6497
|
4415
|
6494
|
6495
|
| 3-4 |
6496
|
6494
|
6500
|
4850
|
6500
|
4925
|
6499
|
6497
|
I'm not exactly sure if
these numbers are useful for comparison but I thought interesting
nonetheless. Perhaps most telling is the "Out of Range" on the Fox 1-2
shifts.
I'm much happier with the
5-speed than with the 4-speed. As the engine modifications produce more
power I am becoming happier with the PSA 5-speed. If I had been more
patient
and selective I would have held out for a 2P transmission from an Audi
4000. The engine is now producing more power and is deserving of
appropriate
gearing. Still, I'm tortured by the idea that the DHW from an Audi A4
and a Quaife LSD could be squeezed into a Fox.
If possible, mixing and matching gears from the 013 and 014
transmissions
could produce a 5-speed approaching the characteristics of the 83 GTi
2H.
A sort of ZV with a 5th gear and 4.11 Final Drive. That could produce a
grin.
The 2P
Transmission Page
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