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--Disclaimer--

Building a Jacob's Ladders involves high voltages and high currents can be LETHAL and destructive. I am not responsible for any injury to yourself, your lab, by standers or town-wide blackouts. In simplest words, a Jacob's Ladder is extremely dangerous so be extremely careful when building or operating one. The information provided here is for educational purposes only - I strongly advise against building one for yourself. ATTEMPT AT YOUR OWN RISK

Safety

The first rule and possibly most important rule is to make sure that nothing (this includes humans, non-humans, animals and all foreign matter) but mainly unruly onlookers, come in contact with ANY part of your ladder or transformer. Keeping a large distance between the bystanders and the high Voltage is really the only SURE way of protecting against idiots or the unaware (and also protecting you from very angry people).   People that are not familiar with high voltage  can be very curious and extremely naive. The naive and high voltage never mix and usually result in death.

10,000 volts can jump anywhere from 1/2 inch to 1 inch over an air gap. (the more moisture in the air the greater the distance).  Neon sign transformers are good for Jacobs Ladders but don't forget that they have current outputs  and are still very lethal.


Due to the Large electrical discharges of a Jacobs ladder, ozone is produced  so always operate in a well ventilated area.  In large amounts ozone can be a health hazard and even lethal.  When watching electrical arcs be careful not to stare to long as it will have the same blinding affect as a welding arc.  This is mainly due to invisible UV light waves. On a final note My Jacobs ladder produces large amounts Of Radio Frequency Interference and electromagnetic interference which can effect televisions, phones etc.

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A Jacobs Ladder is A High Voltage Device that produces a climbing arc up two electrodes made in a "V" shape.  They can be made in many shapes, sizes and at different voltages.

The Very simplified explanation is that due to the fact that hot air rises, so does the arc.  The arc is started and the bottom of the "V" shaped electrode, It then rises until the voltage supplied to it is insufficient to span the gap.

If you still want a better explanation read the following. To understand the following, read these terms: Voltage: Electromotive force or potential, Potential  being the key word. Current: electrical flow.  Dielectric:  Something that resists the flow of electricity until a high enough voltage is created to pass through it. In the case of the Jacobs Ladder, Air is the dielectric, and when the two electrodes build up enough voltage between them, a arc forms between them.  Air is a quite tough dielectric. A not so precise rule of thumb is that 1KVcan jump 1.1mm though a tough dielectric such as air. The Initial voltage determines the "distance" that the arc can first "jump" across to the other electrode. Current  determines the amount of distance the arc can be stretched after it has connected the two electrodes. Given these to factors,  To arc the distance it takes to make a functional ladder, the voltage has to be extremely high.  Way over the point of being lethal!  NEVER TOUCH THE LADDER WHILE IN USE! ATTEMPT AT YOUR OWN RISK

Not only the fact that hot air rises contributes to the rising arc.  Hot air does half of the work, but other affects are at play.   The reactance curve of the transformer contributes to the effect. The transformer will easily create an arc across the bottom of the ladder as long as Paschen's Law will allow it. Once the arc is gapped the electrodes, the current flowing through the arc will  increase to the transformer's already set limit. The heat created by the arc also creates higher resistance. In normal circumstances the transformer would try push the voltage lower as current increases.  Just above the arc exists a path that the transformer can easily maintain.

To build a Jacobs Ladder you need two major parts.  A high Voltage Power Supply and a Pair of Electrodes.  For a power supply you will need a minimum of at least 6000V AC at 20mA or better. Exact Values are not to important.  Lower voltages can work to , but are not as spectacular or as reliably. A neon sign transformer is generally the best way to go but you could also use an oil burner ignition transformer or a ignition coil.

  • Oil burner ignition transformers can be removed from old oil burners, or can be obtained  from junkyards or other suppliers. The downside of an Oil burner ignition transformers is that you will likely have to disassemble the disgustingly icky  oil burner dispose of the unwanted parts . Most Typical Oil burner ignition transformers can range from 5,000 to 10,000V AC.

  • Neon Sign Transformers  can be obtained used from  lighting shops or sign shops. These could cost you anywhere from nothing to $200.  Everything depends on size and condition. Most NST put out 7000 to 15,000VAC, current = 20 to 30 mA.  When getting a neon sign transformer try to get one with a  heavy iron-core.  Electronic transformers  can't quite handle the abuse.  

  • Other lower powered devices like  ignition coils and Flyback transformers will work too.  Ignition coils can provide high voltages and currents depending on the power fed to it, generally these work quite well for Jacobs ladders.  Flybacks generally provide very high voltages but at low currents which sometimes is not very good.

Step 1: Take two, quite sturdy thin metal rods.  They must be strong enough to hold themselves up without bending. For mine I used two metal coat hangers and welding rods.  They are still a bit flimsy but will do for now. Take some pliers and make the as straight as possible and then fix them on a non conductive base.  You must have a gap between them of about half and inch (this varies from power supply to power supply)  Then bend them gradually upwards in a "V" shape.  It should be about 1 to 4 inches at the top.  You will have to tune your ladder by moving then apart until you get an optimal arc.    You must pay important attention to the distance of the rods under the base where your "+" and "-" connect.  If they are to close they will just arc there.  To solve this I put my rods in at an angle then straitened them up. Straighten them out and mount them on an insulated non-flammable support with a gap of about 1/2 inch at the bottom and 1 to 3 inches at the top forming a narrow tall 'V'. This depends on your power supply and you'll need some experimenting to get the optimum positions.  Many different shapes can be constructed but are much more difficult to build.

Your End result should look close to this...

On the Top right we have the two rods, on the left is the transformer

The gap between the electrodes at the bottom of a Jacob's ladder is the most important part.. If the distance is too large the arc won't strike,  too small and it will arc across the bottom and stay there.  If you cannot acquire a high enough voltage transformer, or just want a larger stating arc, this electrode will assist arc striking.

What it is, is simply a third electrode placed between the gap at the bottom of the two electrodes. It can be connected to either one of the main electrodes with  two 1M ohm  resistors.    These resistors have to be large ones, as if the are to small they will melt.  When power is applied to the electrodes......

The combination of high voltage at the middle electrode and the ionized path makes the arc strike all the way across. It's quite simple in design, but works like a charm.

 

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This was my  Prototype Jacobs Ladder.  It was a prototype to determine whether an ignition Coil Could drive a Ladder.  The total height is about 3 1/2 feet tall and about a foot wide (including the base).  I can run it for about 25 seconds before it gets too hot.

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