FAQ - Frequently Asked Questions


Many of the emails I receive ask the same questions over and over.  It only means I haven't explained myself properly.
Therefore, below are some of the recent questions I have received and the answers I have provided:


Q:  I just bought a Poppery, and am interested in how you did your temperature control mod...
A:  I did not do a temperature control. Although I tried with a stove control, it was not successful.
My means of some control is the increased air flow modification.  There are many sites, some are linked here, that have elaborate temperture controls.


Q: Is there a need to modify the thermostat?  I have rewired the switch to control the heater only....do I need to "break off the ceramic nipple" as you have described elsewhere?
A: Where did I say I broke off the ceramic nibble??  The thermostat has a screw adjustment which is sealed and needs to be broken and adjusted so the contacts will open later.  However, watch for dirty contacts or corroded/pitted contacts and use a point file to clean.

Q: My Poppery max's out at 425 degrees after about 8 minutes (no beans).  Does that sound like I need to adjust the thermostat?
A: Sounds about right.  But the real test is with half a cup of beans--420 is about the area where the first crack occurs. Test with beans and if you can't go until they are dark and shinny, adjust the thermostat.  

Q. I have an original Poppery and was wanting to separate the fan and the heater to gain control of each. I have a variac for the heater and a dimmer set up for the fan, do you have any instructions or insights as to what I need to do to wire the fan and heater ( I would like the heater to still be controlled by the on/off switch if possible) with separate cords?
A: I do not advise on heater modifications. As for seperating the fan from the heater, my web page has a picture of the bottom of the popper wired for an always on fan and a switched heater.  Since this is two seperate circuits, you should now be able to proceed with your modification.  But a question for you:  If you can't figure this simple mode out yourself are you sure you are the one that should be modifying with variacs and dimmer switches???

Q:I was thinking about buying an original Poppery at eBay. My question is: is it a decent/good roaster, if left unmodified? I am not very mechanically inclined, so most of the modifications I've read about at alt.coffee, or like the one's I see that you've done, I don't think I could perform. Are there "lesser" modifications that you might recommend for mechanically challenged folks like me?
A: Glad you asked.  An unmodified popper may very well produce decent /good coffee. Since you know the level of your own incompetence, you should see if a friend can help you through the simple mods. You only need the ability to take the darn thing apart and change the wires over.  Switching the heater only allows you to terminate the roast immediately and start cooling.  You can follow some of the other cooling methods some have suggested.

Q: Do you have any poppers for sale?
A:  No

Q:I just got a poppery II from a friend and tried to do some roasting.  However, after 17 minutes, the beans were only a light brown.  I stopped the roast because I had less important things to do (go to work).  Any ideas?  Could it have a heating element gone out on it?

A: No doubt the thermostat.  Some people by-pass the thermostat.  I don't like to recommend that however.  A thermostat is a safety device.  Some of the links will lead you to how it has been done.  However, too little beans would maybe be the reason. Use a full half cup of beans and try again if you have not already done so.

Q: Could you suggest a remedy to bypass the thermostat for the poppery 1?  My popper was just barely getting the first crack.  I have attempted to keep the points closed, however it no longer heats up at all.  I have more ambition than skill in this project, and I am afraid the points are now damaged...the ceramic nub (mentioned in a prior post) is still intact.  Any suggestions?

A:I wouldn't recommend bypassing the thermostat. It is a safety device to prevent the popper from burning your house down.
The screw adjustment is the only one that should be necessary to increase the temperature.  The contacts could be burnt or corroded and if so a point file or emery cloth should be used to polish them up.  If however the thermostat is beyond repair, you now have a nice cooling device for the beans after you have roasted them in your newly acquired popper.

Q:
Armed with my new coffee roaster (for me it was new), I went over to Whole Foods and purchased a small amount of green beans.  That afternoon, I had my maiden run.  With about 3 ounces of beans I arrived at a roasted state that I found visually agreeable in 18 minutes (something that looked like a French Roast).  I ground and brewed some coffee the next day and then again Tuesday and was fairly satisfied with the results.

So with some degree of success under my belt, I bought more green beans (from a different vendor) and tried roasting some tonight.  This time I measured out 4 ounces.  After 51 minutes I didn't quite achieve the same darkness/oily condition that I did on Saturday.  After letting the Poppery II cool off, I tried again with a different green bean variety (also 4 ounces).  However, this time I went for 92 minutes until I called it quits.

So my question is this would I be right in assuming that the heating element in my Poppery has lost some effectiveness since my first trial, or is it possible that different beans can require that much more roasting time?

A: Wow!  51 minutes and 92 Minutes definately is not good and I am surprise you even allowed it to go that far. You have a defective Poppery II. 

Tim Baynes has offered the following roasting experience:
I absolutely agree that the limit is 1/2 cup of beans.  It can be a slightly rounded 1/2 cup, but no more.  However, there is more to it than that.
 
I have found that the PII has problems consistently roasting the beans.  With the 1/2 cup quantity, some beans will be much darker than others, and some will actually still be fairly light. 
 
The roasting inconsistency is magnified with larger beans!!  The larger the bean, the more inconsistent the roast.  As an example, the Brazil Estate Peabody from Sweet Maria's is a very small bean and actually roasts pretty well in the PII.   I give it 6.5 to 7.25 minutes, and it's wonderful.  However, just about anything else I've tried, and especially large Kona beans, is so inconsistent that I can't find a way to avoid a "green" taste to the cup.  No matter what I do, larger beans always end up tasting slightly like hay or grass.  Not good.
 
I tried to counter this issue by using very small quantities of beans, down to 1/4 cup.  This doesn't always work because the beans don't get hot enough - too much airflow???  Depending upon the bean, I sometimes can't get to 2nd crack with very small quantities, even with very long roast times (10 minutes-plus).  This just results in baked beans - also not good.
 
So, the bottom line is that for someone using the PII, smaller beans appear to be a must.  Larger beans are out of the question, in my opinion.  Mid-to-smallish beans are mostly doable, using smaller quantities, maybe like a rounded 1/3 cup, but depending upon the bean might have trouble getting to 2nd crack.
 
A:  Interesting. I haven't had anybody comment on the size of the bean before.  I wonder if your poppery is just a shade cooler than it should be.  Check it out with a thermometer.  In my opinion, the temp should rise to at least +420 F. 

Commentary:  You will find a lot of coffee garus on the internet, each very sure they are an authority in fluid bed roasting.
Some are, can you tell for sure who they are?  I am not one of them.  I can stand being corrected and admit I only know what I only know.  I have roasted with a poppery for 5 years. I have tried everything the garus suggested.  Slow roasts, pulsing the switch, controlling the temp one way or another.  Trying to use the profile of a drum roster to use on a fluid bed roaster in my opinion is a waste of time.  What it amounts to is what you have found works for you; what pleases your pallet. I roast for drip coffee.  For espresso, you may not find my way suitable (nor for drip coffee either ;-)  I now have it down to a simple quick roast.  I preheat the popper to at least 300F. I drop in a brimming half cup of quality beans. The temperature will drop, naturally and raise again to 300 and higher.  Around 420F the first crack sets in.  At this point, I allow more air to flow as an attempt to keep the roast from going over 460F.  If it does--too bad, but no big deal. When I have reached the level I like, usually a minute into heavy second snap. I cut the heater, and dump the beans into a second popper that has no heater, just the fan. After the beans cool sufficiently, I leave them in a metal open dish for 12 to 24 hours before sealing them.  This produces a wonderful aroma and a great tasting coffee--for me.